Vw 1600 distributor drive install. VW seems to think so.
Vw 1600 distributor drive install The stock engine has two washers, we simply shim to . It has no vacuum advance component at all. 00 BEL RAY Heavy Duty Grease $ 38. Dec 30, 2012 · Often time the person installing the distributor drive will install it prior to ensuring the engine is at TDC for #1. If the rotor doesn't point to number 1 cylinder, the distributor drive pinion may be installed incorrectly. JW Classic VW brings you Tech Tips #3 how to install you VW distributor drive gear for correct timing. Mike Smith shows h Feb 28, 2017 · Also concerning the Distributor are you saying that I should probably?: 1. Set the distributor into the engine. this project is on hold till . Aircooled Volkswagen Type 1 engine building video: Final Assembly Part 1 of 4, distributor drive gear installation and valve lash setting. VW seems to think so. $100 plus parts. Aircooled Volkswagen Type 1 engine building video: Final Assembly Part 1 of 4, distributor drive gear installation and valve lash setting. If you put it in then that will fall out too. How to install an electronic distributor or electronic ignition in VW 1600 engine. Was not getting spark. AutoZone makes it easy to find the best performance distributor cap and any other distributor products to get your repair job done quickly. This gear meshes with the distributor drive pinion. Remove the original clamp stud and install the supplied longer stud at least 1/2" into the case. Nov 27, 2021 · This is the continuation of video 04, we are now going to install the distributor drive shaft, both on an already rebuilt Volkswagen Type 1 engine and on a s May 28, 2021 · #vwbeetle #beetle distributor #air cooled #beetletiming #sladesbeetle #vwbeetlestatictiming #1968beetleIn this segment, I show the placement of the distribut Ring to the distributor shaft. 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each Also I have a 009 distributor in case that matters. Install the original distributor hold-down clamp onto the new distributor housing. Rotate the distributor drive shaft until 5-8 deg BTDC & the points will be open. Distributor Drive Pinion Washers (Pinion Shims), Type 1, 2, and 3 Engines (Does NOT fit Type 4 Engines)111-105-235A. The clamp should sit flat against the distributor collar. How do you remove a distributor drive shaft from the engine block once it has been put into place incorrectly without having to buy that special VW tool that cost about $60 (I have already spent more than I can afford on parts to put this thing back together). May 15, 2014 · Distributor drive length from bottom to base of clamp- 1. The rotor was pointing the hash mark located at approximately 5 o'clock on the old distributor (and on the crankcase). The distributor hold-down should sit completely flat on engine block. Re attach the drive dog ear to align with the female end inside the engine & install dist. The VW P/N is 086-127-401. If I had a dollar for every crank gear that I have thrown away due to someone taking them off with a hammer and punch I would be writing this article from a sandy beach in the mediterranean instead of from my cluttered desk. VW Engine Installation: VW Engine Installation. It does not have the "load sensing" ability of the vacuum distributors that came as VW original equipment. The rotor should now be pointing to #1 position (different positions for different distributors). Remove the drive dog ear end. Install the collar and clamp to the distributor and snug the bolts (Figure 8). 4. Remove the Flame-Thrower distributor cap. _____ 1970 Beetle 1600 DP Dec 5, 2013 · Some people readjust the drive itself, but I prefer to drive the pin out of the foot of the distributer and flop it over 180 degrees. Coat the distributor shaft and O-Ring with motor oil before sliding it into its hole. #3 cylinder lobe on the distributor shaft is retarded so I do not like to rotate the wires around the cap, but I have done it in a pinch. Jan 14, 2016 · If you install the stock distributor as mentioned and the rotor does not align itself with the mark on the rim of the distributor you will have to re-index the distributor drive gear. Install the distributor driveshaft spring. It will need to be removed from the distributor shaft hole with a special extraction tool and reinstalled so that its slot is oriented correctly (see VW repair manual for illustration). 3. I will #VWBeetle #VWService #VWMufflerVW Classic Beetle Muffler Install, Petronix Surefire Distributor Install, and Fan Adjustment!Hi Everyone! In this final 1969 V Jul 14, 2003 · My 1600 DP motor has the two shims called for in the manual for the distributor gear. My question is how many shims, if any, can you add. It only affects the position of the distributor to attain proper timing. Turn the housing so that the terminal, that Sep 28, 2008 · Clarkson46: The distributor and the small spring in the middle. This is not uncommon. I should add that I installed a new brass gear on the crank, as well as a new distributor drive unit. Mike Smith shows h About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jun 20, 2016 · Set up Video • VW 1800 Cam and Dizzy Prep. Now slide the O-Ring onto the distributor shaft and into its groove. ***JW Classic VW*** brings you a video returning to the 40HP Build. Check the original distributor for excessive wear, or potential problems. The assembly manual says to check the clearance between the distributor shaft and the gear with the gear pushed up to the shaft. Installing the distributor drive and distributor along with the fuel pump for a VW Beetl Aircooled Volkswagen Type 1 engine building video: Final Assembly Part 1 of 4, distributor drive gear installation and valve lash setting. Distributor Drive Gear, Brass Crank Gear, Aftermarket, 1200-1600cc, and T4 Engines, 111-105-223is a delicate brass gear often burred or chewed up by non-perfect distributor drive pinion installations. Also the notch on vaccum distributors is usually about the 2 o'clock position. 8. 6. Distributor Drive Gear Wear; Brass Distributor Drive Gear Quality Problems; More 1600 engine details (Kool tin, shims, shimmying pistons) Ready to Seal Case; 1600 rebuild update (longblock together) Head Studs and Nuts; Happy Days--another 1600 born again! Old 1600 Tear down; Postscript: The "New" Engine's Current Status; Engine Temperatures Table Mar 21, 2009 · There has been discussion/debate over this in the recent past, about how the distributor lubrication (oil feed) may be compromised if the drive shaft or dist itself are 180deg off. I insert a feeler gauge on each side between the washers and the distributor until there is zero play. Look down into the engine's distributor hole to see how the distributor drive slot is oriented and turn the distributor shaft to match it. The 009 distributor is a centrifugal-advance distributor. Feb 6, 2012 · Thanks for the tips. I am not a licensed mechanic, this video is made for fun. A very easy thing to get wrong for first timers. See figure A. But the 009 distributor is very popular because it is inexpensive (and unfortunately also "cheap," as in reduced quality). You don't say whether you just rebuilt this engine. a friend told me to check my distributor drive gear alignment. VW’s only: Verify that the distributor drive shaft slot is perpendicular to the engine case seam. This means without changing the cam+crank position the distributor rotor could point to 12 different locations around the distributor. 7. Place the distributor cap onto the housing. This is OEM VW for the highest quality you can get! 009 Distributor, Khltek Motorwerks Brand, CHROME, 9230081094 Apr 5, 2020 · All set yesterday to floor start my 1600. Nov 16, 2005 · gears wrote: trasad5 wrote: i tried new plugs,wires and timing nothing helped. 75” So doing the math, it looks like I have a 1/4” gap between the top of the shaft and the bottom of the distributor. Apr 26, 2019 · After assembling the crankshaft and installing it in the case half, along with the cam, I installed the distributor drive gear and placed the distributor in the case to hold everything in place. took back apart several times and double checked bearings were lined up, ect. I leave a rag stuffed in and the distributor is one of the last things I put in. 2. Today I show how to install a distributor driveshaft gear in a type one engine. just too aggrevated after spending $1500 on all these parts and going nowhere. If your distributor was a vacuum type, then it would only install one way as you would have some clearance issues and so you would have to adjust wire positions on the cap to compensate. Install the distributor into Oct 1, 2011 · Likely the distributor drive was installed 180 degrees out. Aug 31, 2017 · there is a video that shows the distributor installed early on. Distributor Drive Pinion, OEM VW, 040-105-231. This is can be a very frustrating thing to fix, but the best way I can say to fix it is to change the position of the distributor drive. Remove the distributor and drive shaft spring. Dec 13, 2011 · On some German Bosch distributors, there are match marks on the slotted distributor drive and the distributor shaft itself for proper orientation for future reference if you have another distributor apart. However, that being said, it doesn't really matter where the drive is positioned as long as the rotor and the notch in the distributer line up properly. Jan 13, 2011 · This is your distributor drive end play. 5" Depth of driveshaft bore to top (with drive shaft installed) – 1. Remove the distributor hold-down clamp from the original distributor for use with the new distributor. Jun 18, 2015 · I would actually say that the slot in the distributor drive gear if off-set towards the (rear) pulley. Place the supplied spacer over the stud. 1. I redid and was exactly as you guys described, but unfortunately ran into another problem with crank binding up when putting case together. Mine is way over that. Before I removed the old distributor, I made sure the engine/rotor was in position to fire plug #1. To sleep better, install the drive shaft properly. Jul 28, 2011 · I have reviewed the Bentley manual carefully on installing a new distributor. Assuming that #1 piston is at TDC. ***JW Classic VW Email***JWClassicVW@Yahoo. Video features my 3. i dunno. 050. they made more sense. The distributor drive gear position doesn't affect the ignition timing. . Timing the SVDA 034 Distributor Jan 29, 2016 · The distributor drive gear below the distributor has 12-teeth. 006" with distributor and clamp in place. This is just a quick guide on how to find #1 TDC and align the distributor correctly. It usually takes about 6 or so to shim your distributor pinion for the required clearance. I use a couple of thick washers that are the same thickness and insert one on either side of the distributor. Turn the distributor drive tang so that it lines up with the distributor driveshaft slot. 5. First, ensure the engine is at TDC for #1. 9. Don't turn the engine without the distributor you run the risk of the drive shaft lifting and jamming, this could damage the drive on the crank and then you will need to strip the case. With the distributor drive gear oriented correctly in the case, install the distributor so it engages the offset key of the drive gear. Unless you checked that the drive gear is installed correctly, your #1 cylinder position around the distributor cap could be in any one of 12 Jun 29, 2018 · In this article I will explain removing and installing the cam gear and the distributor gear on the crankshaft. com***Check Our SVDA distributor is a quality reproduction of the original, vacuum-advance Bosch 0 231 170 034 / VW 043-905-205, federal model distributor that came stock from the factory on the 1974 VW Beetle with 1600 engine and manual transmission. Oct 4, 2017 · As it says in the title, how important is it to place the distributor drive shaft in the orientation in the books? I’m rebuilding a 1600 dual port , case is from a type 3, internals were pulled from a type 1, and he distributor is a brand new “kelteck” 034 with vacuum advance unit , TDC mark on the body is different from the other 3 distributors I have. The engine may actually be at TDC for #3. The stated clearance is 0. This pinion engages the tang on the distributor, and also drives the fuel pump pushrod. Aug 31, 2017 · Don't try to reinstall the drive gear until you have the fan and shroud in place _____ Lead Mechanic: San Diego Air and Space Museum Licensed Airframe and Powerplant Mechanic Licensed Pilot (Single engine Land) Boeing 727,737-200-300-400,757,767 Airbus A319,320,321 DC9/MD80 BAe146 Fokker F28/F100 VW type 1 1962,63,65,69,72 May 25, 2007 · How do you remove a distributor drive shaft from the engine block once it has been put into place incorrectly without having to buy that special VW tool that cost about $60 (I have already spent more than I can afford on parts to put this thing back together). Thanks in advance. 1 is the vertical gear that is driven by the brass distributor drive gear on the crankshaft. 020 to 0. awjjv qnivto lyzakc zfohrvrn evwn lxkui zunka veheh krawrq xaq